Disney  ·  Featured  ·  Movies

Tim Allen Says Buzz Lightyear Sounded “Old” as He Needed Help Finding His Younger Voice

May 29, 2026  ·
  W. D. W. Pro
Woody and Buzz in the Toy Story 5 teaser trailer

Woody and Buzz Lightyear in the Toy Story 5 Teaser Trailer - YouTube, Pixar

The lead voice cast of Toy Story 5 is now made up of actors who have carried these characters across multiple generations. Since 1995, Woody and Buzz have led a gang of Andy’s toys on four prior adventures. Many of the voice actors were in the prime of their careers when they first joined the franchise. Now, they are returning to roles that have followed them for much of their professional lives.

Tom Hanks was 39 years old when the first Toy Story opened in November 1995. By the time Toy Story 5 opens on June 19, 2026, Hanks will be 69, just weeks away from turning 70. That means the actor who first gave Woody his nervous authority, wounded pride, and ultimately his loyalty has been associated with the character for more than thirty years. Woody began as the anxious favorite toy afraid of being replaced. Hanks now returns to him as one of the most recognizable elder statesmen in American film.

Woody and Buzz Toy Story

Tim Allen as Buzz Lightyear flies through the sky carrying Tom Hank as Woody in Toy Story (1995), Pixar

READ: Carousel of Progress Updates May Go Far Beyond Animatronic Walt Addition – Are Big Changes Coming?

Tim Allen’s age comparison is even more striking. Allen was 42 when he first voiced Buzz Lightyear in 1995. For Toy Story 5, he will be 73. Buzz was originally written as the shiny new arrival, the delusional action figure who did not know he was a toy. Allen’s performance depended on confidence, booming comic certainty, and just enough vulnerability to make Buzz lovable once reality set in. Three decades later, the actor is returning to a character who was once the symbol of newness in a film that is now itself a legacy franchise.

Now Allen says it was quite difficult to find Buzz’s voice at his current age for recording sessions!

Annie Potts was also part of the original Toy Story cast, voicing Bo Peep when the first film opened. She was 43 at the time. In Toy Story 5, Potts will be 73. Her role has changed significantly over the years. Bo Peep began as a softer supporting presence and Woody’s romantic interest, but Toy Story 4 reintroduced her as a more independent, adventurous figure. That evolution gives Potts one of the most interesting long arcs in the series. She is not merely returning to repeat a familiar voice. She is voicing a character who has been substantially reinterpreted across the lifespan of the franchise.

Joan Cusack joined the series later, making her debut as Jessie in Toy Story 2 in 1999. Cusack was 37 when Jessie first entered the story. By Toy Story 5, she will be 63. Jessie became one of Pixar’s most emotionally important characters almost immediately, especially through the famous abandonment sequence in Toy Story 2. Cusack brought both manic comedy and deep hurt to the role, giving the franchise a character who could be funny, fearless, and fragile all at once. Her return in Toy Story 5 underscores how much of the series’ emotional weight now rests on characters who were not even present in the first film.

Tony Hale represents the newer generation of Toy Story lead voices. He first played Forky in Toy Story 4, which opened in 2019. Hale was 48 at the time. He will be 55 when Toy Story 5 arrives. Compared with Hanks, Allen, Potts, and Cusack, Hale is still relatively new to the franchise. But Forky quickly became one of the defining characters of the fourth film. His existential confusion, asking why he exists and whether he is trash or a toy, gave Toy Story 4 a very different comedic and philosophical energy.

Toy Story Jessie

Jessie in Toy Story of Terror – Disney+

Of course, not all the actors who have played our favorite toys are still with us. Don Rickles, who played Mr. Potato Head, passed away after the release of Toy Story 3. Jim Varney, often known simply as Ernest, only had the chance to be Slinky Dog for the first film. We could name a number of others who have passed since the franchise began in 1995. But still, the movies keep going and the cast continue to return to play the beloved roles that set the CGI era so many decades ago.

The toys may still look the same. The people behind them have lived an entire lifetime.

UP NEXT: The Mandalorian Projected as First Star Wars Film Ever Knocked Off #1 Spot in Second Week

Author: W. D. W. Pro
Founder, Publisher, CEO WDW Pro is an opinionated commentator on all things Disney and Entertainment. He runs one of the most-viewed pop culture news channels on YouTube with many millions of views every month. First becoming well-known on WDWMagic.com, the author was brought on to work at Pirates and Princesses. Pro has previously released exclusive details on a variety of rumors and leaks before they were made public. Some exclusives have included breaking info on new Epcot attractions, detailing the light saber experience at the Star Wars hotel, reporting a Harrison Ford injury severity before anyone else, revealing Hugh Jackman was coming to the MCU, Storm would be linked with Wakanda and more. WDW Pro has written articles viewed by millions of readers while maintaining an 87% accuracy rating for revealing "insider" information in 2020. In 2021, the author had a better than 90% accuracy on reported leaks and rumors. Pro joined That Park Place on June 22nd, 2021. The author's accolades include being featured on The Daily Wire, cited by Timcast, numerous references by YouTube personalities, as well as having material tweeted by Dr. Jordan Peterson. WDW Pro is honored, and grateful, while hoping to make the world a better place. In 2023, a third party audit found Pro's accuracy for rumors and scoops to be 92.5%. SOCIAL MEDIA: X: http://x.com/wdwpro1 YouTube: https://www.youtube.com/@WDW_Pro EMAIL: wdwpro@thatparkplace.com